Blister Pack Packaging
Contract Blister Pack Co-Packing for Supplements, Tablets & Variety Packs
Reliable Pack Innovations provides blister pack contract packaging services for dietary supplements, tablets, capsules, and multi-unit variety packs. Our partner facilities use Bartelt and automated blister line equipment, with SQF, NSF, C-GMP, and FDA compliant operations nationwide.
What Is Blister Pack Packaging?
A blister pack consists of a pre-formed plastic cavity (the blister) sealed to a flat backing of foil or paperboard (the lidding). Products are placed into the individual cavities and sealed under heat and pressure. Blister packs are widely used for unit-dose supplements, tablets, and capsules because they protect each unit individually, provide tamper-evidence, and offer a professional, retail-ready presentation. Multi-count blister packs (e.g., 30-count or 60-count) are common in the supplement and over-the-counter health product industry. A blister pack co-packer like Reliable Pack Innovations operates the thermoforming and sealing equipment, manages cavity fill accuracy, and performs quality checks on every run.
When to Use Blister Pack Packaging
Our Blister Pack Packaging Capabilities
- →Automated blister thermoforming and sealing lines
- →Bartelt packaging equipment
- →PVC, PVDC, and foil cavity structures
- →Foil and paperboard lidding options
- →Counts from single-cavity to 30+ cavity configurations
- →Automated product loading and cavity fill verification
- →Heat-sealed and cold-formed blister formats
- →Carton insertion for blister cards
- →Tamper-evident banding and shrink-wrapping
- →SQF, NSF, C-GMP, and FDA compliant facilities
- →In-house quality inspection on every run
- →Nationwide partner plant locations
Why Choose Reliable Pack Innovations
We operate Bartelt lines and automated blister equipment with experience across supplement and consumer health product applications — we know the format requirements your products need.
Our turnkey service covers blister filling plus carton insertion and secondary packaging, so your finished product arrives shelf-ready from one partner.
All facilities are SQF, NSF, and C-GMP certified and FDA compliant, meeting the quality standards required for supplement and health product blister packaging.
We perform cavity fill inspection and quality checks on every run, catching issues before they leave the facility.
Our nationwide network means we can match you with the right facility based on volume, location, and product requirements.
Frequently Asked Questions
What products do you blister pack?
We blister pack tablets, capsules, softgels, and small solid pieces. Common applications include dietary supplements, vitamins, OTC health products, and multi-unit variety packs. We assess product size, shape, and fragility during intake.
What blister pack configurations do you offer?
We produce blister packs in a range of cavity counts and configurations, from single-cavity packs to 30-count, 60-count, and 90-count formats. Configuration depends on your product and retail presentation requirements.
What cavity materials do you use?
We work with PVC, PVDC, and cold-form foil cavity structures. Lidding options include foil and printed paperboard. Material selection depends on your product's moisture and oxygen sensitivity requirements.
Are your blister packing facilities GMP compliant?
Yes. All partner facilities are C-GMP, SQF, and NSF certified and FDA compliant, which covers most dietary supplement and OTC health product requirements.
Can you insert blister cards into folding cartons?
Yes. Carton insertion is part of our turnkey service. We insert completed blister cards into folding cartons as part of the secondary packaging step.
What is the minimum order for blister pack co-packing?
Our typical project is around 15,000 units. Contact us with your product specs and cavity configuration for a more specific answer.
How long does blister packaging take?
Average turnaround is 10–12 working days from the time all materials, artwork, and product specs are confirmed.
Ready to get started?
Tell us your product, volume, and timeline — we'll put together a plan and quote at no charge.
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